Design & Optimisation
Print-ready concepts optimised for performance, manufacturability and reduced carbon footprint.
From Idea to Verified Reality
We make advanced metal 3D printing accessible and teach your team how to leverage it fully.
Print-ready concepts optimised for performance, manufacturability and reduced carbon footprint.
Structural simulation, physical testing and safety verification.
Production via our global partner network and quality control of the final print.
Design for additive manufacturing principles, process capabilities and latest standardisation updates.





| Processes | WAAM, LMD, PBF |
|---|---|
| Materials | Carbon steels, Stainless steels, Titanium, Aluminium, and more |
| Max envelope | Up to 4.5m × 4.5m × 2.5m in single print, expandable on demand (partner-dependent) |
| Simulation | Non-linear structural & thermal Finite Element Analysis (FEA) |
| Optimisation | Analytical, shape, sizing and topology optimisation |
| Testing | Multi-scale material & structural testing |
| Tolerances | As-printed from ±1 mm; post-machined ±100 μm (typical) |
| Inspection | Laser scanning, Ultrasonic, XCT, EBSD, Dye-penetration |
Founded by a team of engineers, researchers and innovators, ArcAngel Additive blends academic knowledge with real-world manufacturing expertise.
Co-Founder
Structural Engineering & Verification
Co-Founder
Computational Modelling & Process Development
Co-Founder
Manufacture Inspection & Quality Control
Co-Founder
Optimisation & 3D Design
Book a 30-minute consultation. We’ll review feasibility, risks and next steps.
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