Large-Scale Metal 3D Printing

From Idea to Verified Reality

End-to-end design, optimisation, simulation, verification, manufacturing and training – so you can confidently use verified metal 3D printed products.

What we do

We make advanced metal 3D printing accessible and teach your team how to leverage it fully.

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Design & Optimisation

Print-ready concepts optimised for performance, manufacturability and reduced carbon footprint.

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Simulation & Verification

Structural simulation, physical testing and safety verification.

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Manufacturing & Quality Control

Production via our global partner network and quality control of the final print.

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Knowledge Transfer

Design for additive manufacturing principles, process capabilities and latest standardisation updates.

Technical capabilities

ProcessesWAAM, LMD, PBF
MaterialsCarbon steels, Stainless steels, Titanium, Aluminium, and more
Max envelopeUp to 4.5m × 4.5m × 2.5m in single print, expandable on demand (partner-dependent)
SimulationNon-linear structural & thermal Finite Element Analysis (FEA)
OptimisationAnalytical, shape, sizing and topology optimisation
TestingMulti-scale material & structural testing
TolerancesAs-printed from ±1 mm; post-machined ±100 μm (typical)
InspectionLaser scanning, Ultrasonic, XCT, EBSD, Dye-penetration

Meet the team

Founded by a team of engineers, researchers and innovators, ArcAngel Additive blends academic knowledge with real-world manufacturing expertise.

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Prof. Leroy Gardner

Co-Founder

Structural Engineering & Verification

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Dr Pinelopi Kyvelou

Co-Founder

Computational Modelling & Process Development

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Dr Xin Meng

Co-Founder

Manufacture Inspection & Quality Control

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Dr Ben Weber

Co-Founder

Optimisation & 3D Design

On-demand webinar:

Optimisation

Register your interest here

On-demand webinar:

Structural design

Register your interest here

On-demand webinar:

Quality control

Register your interest here

Ready to assess your part for metal 3D printing?

Book a 30-minute consultation. We’ll review feasibility, risks and next steps.

Book a consultation